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Model No.: JH-0540
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The JH-0540 GT is a fully automatic insulated tubular terminal crimping machine designed for precision crimping of insulated tubular terminals, also known as insulated ferrules or bootlace terminals. The machine processes terminals from 0.35mm² to 4mm² and delivers a production capacity of 1,000 to 1,300 pieces per hour.
Unlike manual crimping tools that rely on operator strength and skill, the JH-0540 GT provides consistent, repeatable crimp quality through motor-driven crimping with programmable control. The machine supports multiple crimp shapes including quadrilateral (square), hexagonal (round), and quadrilateral single-side crimp, making it suitable for diverse terminal types and industry standards.
The JH-0540 GT is ideal for control panel manufacturers, industrial automation integrators, and electrical equipment producers who need reliable, high-volume crimping of insulated tubular terminals for panel wiring, PLC connections, and power distribution applications.
Insulated tubular terminal crimping – Specifically designed for insulated ferrules and bootlace terminals from 0.35mm² to 4mm²
1,000-1,300 pieces per hour – High-speed automatic crimping for production environments
Touchscreen operation – Intuitive interface with motorized adjustment of stripping depth and length. All parameters can be saved for quick changeover.
Multiple crimp shapes – Supports quadrilateral (square), hexagonal (round), and quadrilateral single-side crimp. Other shapes customizable upon request.
Automatic terminal feeding – Continuous terminal strip feeding with material shortage detection for uninterrupted production
Fully enclosed design – Safe and reliable operation with operator protection
Motor-driven crimping – Programmable crimping force for consistent quality regardless of operator
Automatic sensing – Rotary stripping, wire twisting, terminal insertion, and crimping in one automated cycle
Semi-automatic mode – Manual wire loading with automatic triggering for flexible operation
| Parameter | Specification |
|---|---|
| Model | JH-0540 GT |
| Crimping Range | 0.35mm² – 4mm² (Maximum crimping length: 12mm) |
| Capacity | 1,000 – 1,300 PCS/Hour |
| Detection System | Terminal supply detection, Material shortage detection |
| Drive System | Motor / Imported ball screw |
| Control System | Touch screen & Programmable controller, MINGDA driver |
| Wire Clamping | Motor driven, Program-controlled clamping force |
| Crimping Mechanism | Motor driven, Program-controlled crimping force |
| Crimp Shape | Quadrilateral (square), Hexagonal (round), Quadrilateral single-side crimp (Other shapes customizable) |
| Power Supply | AC 220V 50/60Hz |
| Power Consumption | 400W |
| Air Supply | 0.6 – 0.8 MPa (clean, dry air) |
| Dimensions (L×W×H) | 450 × 350 × 425 mm |
| Weight | Approx. 68 kg |
| Operation Modes | Fully automatic, Semi-automatic (manual wire loading) |
1. Fully Enclosed Machine Design
The JH-0540 GT features a fully enclosed housing that protects operators from moving parts during operation. This design ensures safe and reliable operation in production environments while containing noise and preventing debris from escaping the machine.
2. Touchscreen Control with Motorized Adjustment
The intuitive touchscreen interface allows operators to adjust stripping depth and length through motorized controls. All set parameters can be saved as presets, enabling quick changeover between different terminal sizes and wire gauges. Operators can recall saved settings at the touch of a button, eliminating manual recalibration.
3. Automatic Terminal Feeding with Shortage Detection
The machine feeds terminals automatically from a continuous strip. Built-in material shortage detection monitors terminal supply and alerts the operator when the strip is running low. This prevents incomplete crimps due to missing terminals and allows for uninterrupted production runs.
4. Agile Automatic Triggering
The machine features quick-response automatic triggering for convenient operation. In semi-automatic mode, operators manually load wires and the machine automatically triggers the crimping cycle. This provides flexibility for smaller batches or specialty applications while maintaining high throughput.
5. Multiple Crimp Shape Support
The JH-0540 GT supports various crimp shapes to meet different industry standards and application requirements:
| Crimp Shape | Typical Application |
|---|---|
| Quadrilateral (Square) | Standard DIN terminals, general panel wiring |
| Hexagonal (Round) | High-vibration environments, automotive applications |
| Quadrilateral single-side crimp | Specialized terminal types |
Additional crimp shapes are customizable upon request to accommodate specific terminal manufacturer specifications.
6. Rotary Stripping and Wire Twisting
The equipment features automatic sensing and performs rotary stripping, wire twisting, terminal insertion, and crimping in one seamless cycle. Rotary stripping provides clean, consistent insulation removal without nicking the conductor. Wire twisting consolidates fine wire strands before terminal insertion, ensuring all strands enter the terminal barrel.
7. Motor-Driven Clamping and Crimping
Both wire clamping force and crimping force are motor-driven and program-controlled. This eliminates the inconsistency of pneumatic systems and operator-dependent manual crimping. The programmable control ensures identical crimp quality across all pieces, regardless of operator skill level or shift changes.
| Crimp Shape | Appearance | Best For | Standards |
|---|---|---|---|
| Quadrilateral (Square) | Four-sided square compression | General industrial control panel wiring | DIN 46228 |
| Hexagonal (Round) | Six-sided rounded compression | High-vibration environments, automotive | UL 486F |
| Quadrilateral single-side | Square compression on one side only | Specialized terminals, custom applications | Custom |
Customers can request custom crimp shapes to match existing tooling or terminal manufacturer specifications.
| Industry | Typical Application | Why JH-0540 GT |
|---|---|---|
| Industrial Control | PLC panel wiring, control cabinet assembly, terminal block connections | Consistent crimp quality for reliable signal transmission. High speed for large panel builds. |
| Automotive | Insulated terminal crimping for low-voltage wiring, sensor connections | Hexagonal crimp shape provides vibration resistance. Compact size fits production cells. |
| Home Appliance | Internal wiring terminations for washing machines, refrigerators, air conditioners | Reliable insulated terminal crimping for high-volume production. |
| Power Distribution | Switchgear assembly, power panel wiring | Quadrilateral crimp meets DIN standards for power connections. |
| Renewable Energy | Solar panel wiring, battery storage connections | Consistent crimp quality for outdoor electrical connections. |
| Feature | JH-0540 GT | Manual crimping tool |
|---|---|---|
| Capacity | 1,000-1,300 PCS/hour | 100-200 PCS/hour |
| Crimp consistency | Program-controlled, identical every piece | Operator-dependent, varies by strength and skill |
| Operator fatigue | None (wire loading only) | Significant over long shifts |
| Crimp shape options | Multiple, programmable | Fixed to tool profile |
| Parameter storage | Yes, recallable presets | No |
| Material shortage detection | Yes, automatic | No |
| Quality documentation | Programmable settings traceable | No |
Semi-Automatic Mode:
In semi-automatic mode, the operator manually loads each wire and the machine automatically triggers the crimping cycle. This mode provides flexibility for smaller batches, frequent changeovers, or applications requiring visual verification before crimping.
| Category | Component | Brand/Specification |
|---|---|---|
| Control System | Touch screen & Programmable controller | MINGDA driver |
| Drive System | Motor | High-torque motor |
| Motion | Ball screw | Imported |
| Wire Clamping | Motor driven | Program-controlled clamping force |
| Crimping Mechanism | Motor driven | Program-controlled crimping force |
| Detection | Terminal supply sensor | Automatic detection |
| Housing | Machine enclosure | Fully enclosed steel |
Q1: What types of terminals can the JH-0540 GT crimp?
A: The JH-0540 GT is designed for insulated tubular terminals (insulated ferrules or bootlace terminals) from 0.35mm² to 4mm² with maximum crimping length of 12mm.
Q2: What crimp shapes are available?
A: Quadrilateral (square), hexagonal (round), and quadrilateral single-side crimp. Other shapes are customizable upon request.
Q3: What is the production capacity?
A: 1,000 to 1,300 pieces per hour, depending on wire length and terminal size.
Q4: Does the machine require compressed air?
A: Yes. The machine requires clean, dry air at 0.6-0.8 MPa.
Q5: Can the machine be used for non-insulated terminals?
A: The machine is optimized for insulated tubular terminals. For non-insulated terminals, please contact JUHAI for application assessment.
Q6: What is the power requirement?
A: AC 220V 50/60Hz, 400W power consumption.
Q7: What are the machine dimensions?
A: 450mm (L) × 350mm (W) × 425mm (H). Weight is approximately 68 kg.
Q8: Can the machine save different parameter settings?
A: Yes. The touchscreen control allows operators to save and recall multiple parameter sets for quick changeover between different terminal sizes and wire gauges.
Q9: What happens when terminal material runs out?
A: The machine features automatic material shortage detection that alerts the operator when terminal supply is low, preventing incomplete crimps.
Q10: What is the warranty?
A: 12-month warranty on the complete machine (consumables excluded), with lifetime technical support.
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